Displaying items by tag: alternative raw materials

Canada: Concrete block producer Canal Block has integrated CarbiCrete’s cement-free concrete production technology at its Port Colborne plant in Ontario. CarbiCrete’s technology produces concrete from steel slag. The integration at the Port Colborne plant commands US$2.24m-worth of funding from the global innovation cluster NGen, towards a total project cost of US$5.97m.

CarbiCrete CEO Chris Stern said "We are tremendously grateful for NGen's continued support, which is helping Canada position itself as the undisputed world leader in low carbon concrete."

Canal Block president Durk Bylsma said "Canal Block has had a long history of developing sustainable products for the masonry industry. We are excited to partner with CarbiCrete to bring this truly revolutionary technology to market and further our commitment to be an ecologically and socially responsible manufacturer."

Canada: Carbon-negative concrete producer CarbiCrete has signed a deal with Holcim subsidiary Lafarge Canada. Under the deal, Lafarge Canada will process steel slag at its St. Constant cement plant in Québec for use as an ingredient in CarbiCrete’s CO₂-cured cement-free concrete.

CarbiCrete partner Patio Drummond produces carbon-negative concrete blocks using CarbiCrete’s technology at its Drummondville concrete block plant in Québec. The company is on a drive to double the production of CarbiCrete blocks. It first partnered with CarbiCrete during trial production of its material in 2018.

Lafarge Canada vice-president of cement Andrew Stewart said “We are committed to reducing our environmental footprint and leading the way in sustainable construction. Our partnership with CarbiCrete is a testament to our dedication to offering sustainable solutions and actively participating in the circular economy.”

CarbiCrete CEO Chris Stern said “Collaborating with Lafarge allows us to leverage long-established infrastructure and years of expertise in processing steel-related by-products. This enables us to make an immediate climate impact as we scale the deployment of our technology which reduces embodied carbon in concrete by both avoiding emissions and removing carbon through mineralisation.” Regarding the on-going scale-up of production at Patio Drummond’s Drummondville plant, Stern said “Increased production of our carbon-negative blocks brings us closer to our common goal of decarbonising production of the world’s most consumed man-made substance.”

UK: The British Standards Institution has introduced a revised BS 8500 standard for concrete. The revised BS 8500 standard opens new possibilities for concrete producers to combine CEMII/A-L Portland limestone cement (PLC) and ground granulated blast furnace slag (GGBFS) in a wider range of exposure classes.

Mineral Products Association (MPA) chair and Cemex UK Materials managing director Lex Russell said “As the first UK company to introduce net-zero CO₂ concrete in 2020, we have the ongoing responsibility to deliver lower carbon products at scale. The incoming changes to BS 8500 are welcomed by all at Cemex as it underpins our ambitious global goal for Vertua lower-carbon cement and concrete products to reach half of all cement and concrete sales by 2025.” He added “The amended concrete standard will serve to keep us on track with our decarbonisation goals, with the primary objective to become a net-zero CO₂ company by 2050. It also aligns with our Future in Action programme to achieve sustainable excellence through climate action, circularity and natural resource management.”

US: Georgia Power has awarded Eco Material Technologies a contract to start harvesting 600,000t/yr of pond ash from the site of its decommissioned Harllee Branch power plant in Milledgeville, Georgia. Eco Material Technologies will dry the ash and begin recycling it as replacement for cement in its concrete production from 2026. It expects to extract a total of 8Mt of pond ash from the site. The Atlanta Journal-Constitution newspaper reports that Georgia Power intends to invest US$7.8bn to disposal of its ash deposits across the country over the next 60 years to around the early 2080s.

Eco Material Technologies’ chief executive officer Grant Quasha said that he hopes for the company’s work at the Harllee Branch site to serve as a ‘model for the rest of the country’ for the efficient recycling of stored coal ash.

UK: Recycl8 and Breedon Group have poured concrete containing Recycl8’s R8 Mix additive at the site of the upcoming Huntingtower residential block in Perth, Scotland. The R8 Mix additive contains recycled materials, helping to lower the CO₂ emissions of construction projects. Meanwhile, Breedon supplied blended cement from its Breedon Balance range of reduced-CO₂ products.

Breedon commercial manager Craig Godsman said "We are really pleased to be involved in this innovative project using Recycl8's sustainable R8 Mix concrete technology. It aligns perfectly with our commitment to decarbonisation, with the provision of lower carbon solutions through our Breedon Balance range of products.”

India: Finland-based Betolar introduced its artificial intelligence-based service for production of reduced-CO₂ concrete using its Geoprime additive at World of Concrete India 2023 on 18 October 2023. Betolar designs recipes and provides a liquid chemical dosing system and post-production services to Geoprime users. Dow Jones Institutional News reports that Betolar has concluded strategic tie-ups in South and West India, and is ‘actively planning’ further expansion.

Managing director Abhishek Bhattacharya said "Interest in our solution is growing fast in India and we have successfully demonstrated that the twin goal of sustainability and performance can be achieved remarkably faster with Betolar’s Geoprime solution.”

US: The Department of Energy has awarded cement-free concrete developer C-Crete Technologies US$950,000-worth of research funding. The company will put the funds towards developing its concrete using new feedstocks.

Resources News has reported that C-Crete Technologies’ president Rouzbeh Savary said "By enlarging our technology toolbox to utilise geographically versatile and abundant feedstocks, we can ensure that local materials can be converted to cementitious binders, eliminating the need for shipping such materials over long distances.”

US: Carbon Built’s proprietary technology for the production of reduced-CO₂ concrete blocks won awards across three categories at the Fast Company Innovation by Design Awards 2023. The product won the Circular Design, Materials and Sustainability prizes. Carbon Built’s technology enables existing concrete block plants to use common alternative raw materials to produce blocks with 70 – 100% lower CO₂ emissions than ordinary Portland cement-based blocks.

Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO₂ geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.

US: Prometheus Materials' microalgae biocement-based bioconcrete has demonstrated 12 times greater sound absorption than concrete produced using ordinary Portland cement (OPC). Prometheus Materials' bioconcrete contains its biocement, which is produced at ambient temperature, without process CO₂ emissions.