Displaying items by tag: alternative raw materials

Canada: CarbiCrete has obtained the first Environmental Product Declaration (EPD) for its cement-free concrete masonry units (CMUs). The products have specific CO₂ emissions of 11.7kg/m³ for the CMUs, 94% below the industry norm of 200kg/m³. FinancialWire News has reported that CarbiCrete’s recipe for the CMUs replaces cement with steel by-products, while also sequestering CO₂.

Concrete products company Canal Block is set to commence production of CarbiCrete CMUs at its Port Colborne plant in Ontario in early 2025.

Saudi Arabia: Saudi Readymix and Finland-based Betolar have launched two new reduced-CO₂ concretes, produced using ground granulated blast furnace slag and natural pozzolans with Betolar’s Geoprime technology. One of the products is cement-free and the other has an ultra-low (2.5%) cement content. TradeArabia News has reported that the dual launch concludes a successful partnership between the companies, which began in 2023.

Saudi Readymix technology and strategy director Chris Leptokaridis said "Saudi Readymix has been at the forefront of developing new technologies to meet our customers' increasing demand for eco-friendly, low-CO₂ solutions. Our partnership with Betolar has enabled us to successfully deliver on this goal, offering groundbreaking concrete recipes that significantly reduce carbon emissions."

Betolar senior researcher Ahmad Alzaza said "This project pushed the boundaries of innovation by bringing low-carbon technology into the ready-mix concrete space. We are proud to have contributed to a solution that will help advance sustainable construction across Saudi Arabia."

US: C-Crete Technologies has poured its granite-based cement-free concrete in its first construction application at the upcoming JPMorgan Chase headquarters at 270 Park Avenue, Manhattan. Ecology, Environment and Conservation News has reported that the concrete generates no net CO₂ emissions by sequestering atmospheric CO₂ in its curing process. The concrete conforms to ASTM International standards, with a compressive strength exceeding 5000psi. Other partners on the project included engineering firm Severud Associates Consulting Engineers and construction management firm AECOM Tishman.

C-Crete Technologies president Rouzbeh Savary said "We are thrilled to introduce our new granite-based concrete at such a prestigious and iconic location. The building at 270 Park Avenue is set to become a landmark not only for its architectural grandeur, but also for its sustainable construction practices."

Severud Associates Consulting Engineers senior associate Fortunato Orlando said "The performance of C-Crete for concrete on metal deck, topping slabs, pavements and landscape work, coupled with its eco-friendly attributes, makes it a revolutionary product for the future of the construction industry."

AECOM Tishman chief operating officer John Kovacs said "Just a few years ago, constructing devoid of Portland cement and CO₂ emissions would have seemed unimaginable. And yet today, we stand as the world's first, setting new thresholds of what's possible in sustainable construction. We thank all of our partners on this project and look forward to the day when CO₂ emission-free construction is not simply an idea or a new innovation, but the industry standard across every build."

Saudi Arabia: City Cement subsidiary Nizak Mining Company has entered talks with UK-based calcined clay producer Next Generation SCM about a possible joint venture. The proposed joint venture will build a reduced-CO₂ concrete plant in Riyadh, with further such plants to follow. TradeArabia News has reported that commercial-scale production will commence in mid-late 2025, with an initial target capacity of 350,000t/yr.

City Cement CEO Majed Alosailan said "This joint venture is a significant step in our commitment to the continued growth of Saudi Arabia as a global materials and infrastructure hub. Not only will it support domestic job creation, it will also dramatically improve accessibility to critical low-carbon materials that we will soon be able to export around the region. As the materials transition continues to accelerate, finding solutions that support the Kingdom’s infrastructure ambitions hand in hand with sustainability targets is essential to realise the opportunity ahead."

Next Generation SCM CEO Christian Husum said "There are over 4bn people who live in urban areas right now, and that is going to increase by 2bn over the next 30 years. This is a massive, global building project, which is equivalent to building an additional New York City every month. Those cities will also need the infrastructure to cope with an influx of people and there is no way to do that without concrete. There is also no way for our planet to cope with concrete production at that scale unless we find a way of producing it without generating enormous amounts of carbon emissions. Now, there is a way. This joint venture will put the process into practice to bring about a revolution in how we build everything from stadiums to skyscrapers in Saudi Arabia, the Middle East and then the world.”

Saudi Arabia: Al Kifah Ready Mix & Blocks has updated the market on its achievements in the sustainable concrete space in Saudi Arabia. The producer’s mixes include slag-based aggregates, as well as natural pozzolans and CO₂ injected using equipment developed by Canada-based CarbonCure. Gulf Construction News has reported that the company's range of ultra-low CO₂ ConGreen concrete products and BloGreen concrete blocks have supported projects including the Aramco Stadium project in Al Khobar, Qiddiya amusement park in Riyadh and King Salman Global Maritime Industries Complex in Jubail.

General Manager Nigel Harries said "Al Kifah Ready Mix & Blocks’ products have been widely adopted in mega and giga projects across the kingdom and have proved their high performance, thus strengthening the company’s position in the Saudi market. Al Kifah’s green solutions have unique properties that facilitate tasks on the job site through their better workability and finishability. They can be considered an all-in-one solution, offering zero wastage, zero mobilisation time, lower emissions and a smart way for supplying concrete in remote areas."

US: The City of Syracuse, New York, is pilot-testing a new method of infrastructure construction by incorporating recycled glass as a cement substitute in concrete, reports CNY Central newspaper. A patented process by recycling company KLAW Industries crushes glass into fine powder, reportedly replacing 20% of the cement in concrete from recent projects, including upgrades to pavements. The approach follows successful implementations in the City of Binghamton and by the New York State Department of Transportation, with support from SUNY College of Environmental Science and Forestry and Clarkson University.

Department of Public Works Commissioner Jeremy Robinson said "We’re always looking for the most effective and sustainable approaches to constructing and maintaining city infrastructure. Based on the results of this testing, we can determine if the solution can be expanded to more sidewalks and, possibly, other applications.”

US: Cemex USA has supplied 42,800t of its Vertua reduced-CO₂ concrete to property developer Tishman Speyer for Phase 1 of the Mission Rock mixed-use development in San Francisco, California. Vertua concrete offers enhanced sustainability for construction projects compared to conventional concrete through its reduced emissions, energy efficiency, use of recycled materials, water conservation and design optimisation. Phase 1 of the project involved the construction of foundations for two blocks of apartments and an office block. Contractor Webcor first broke ground on the project in 2020.

Cemex USA West Regional President Francisco Rivera said "We are excited to contribute to a forward-thinking project such as Mission Rock by delivering our eco-conscious building materials, advancing sustainability efforts in San Francisco.

Finland/Germany: Heidelberg Materials and Metsä Wood have launched a concrete-based wall element designed to replace conventional walls in construction. The product is comprised of insulation and laminated veneer lumber, sandwiched between two layers of reduced-CO2 concrete. The Cool Down News has reported that the element has 30 – 50% lower CO₂ emissions than conventional concrete walls, according to its developers. It also reduces the total weight of the wall by 60%.

Metsä Wood business development manager Håkan Arnebrant said "One of the advantages of this hybrid element is that builders do not have to change their way of building with concrete elements, but can still lower their emissions. At the same time, the walls can be made 50 – 75mm thinner than walls built with concrete elements, which can give quite a few extra square meters in a building."

UK: Low Carbon Materials has participated in a trial project to build roads with lower embodied CO₂ emissions. The company supplied its ACLA carbon-negative aggregate for use in repairs to the M11 in Essex. National Highways has reported that CRH subsidiary Tarmac and Sweden-based construction firm Skanska also collaborated in the project.

National Highways’ research, development and innovation director Joanna White said "Solutions like this could have a real impact on our road to net zero carbon, so we are delighted that we have been able to accelerate the development of the product and get it on one of our roads for testing.”

US: Premier Graphene has despatched test samples of its proprietary graphene suspension to ‘one of the largest essential materials companies.’ Graphene-Info News has reported that Premier Graphene expects the samples to confirm its findings of a 32% increase in compressive strength after 28 days, compared to concrete produced without its graphene.

President Pedro Mendez said "Our internal tests have confirmed multiple advantages that position our green cement product strongly in the market. These include increased strength with reduced cement usage, substantial carbon footprint reduction and enhanced durability. We anticipate strong market adoption driven by our cost-effective graphene production methods and established, remarkable efficacy. Our strategy encompasses both graphene colloids for customised mixing by manufacturers and the development of graphene-based products like epoxies and lubricants. This phased approach minimises capital expenditure while maximising product innovation.”