Displaying items by tag: alternative raw materials

Indonesia: Cemindo Gemilang says that its subsidiary Merah Putih Beton has begun injecting CO2 captured using direct air capture (DAC) into its ready-mix and precast concrete products. The producer said that the method enables it to produce concrete using 18% less cement. The Koran Jakarta newspaper has reported that Cemindo Gemilang obtained the DAC technology under licence from its Canada-based developer. It deployed it following six months of trials in late 2023 – early 2024.

Cemindo Gemilang’s commercial director, Surindro Kalbu Adi, said “In the future, we will implement a lot of new technologies. The goal is that our Red and White brand products will be better and the quality of buildings will be even better.”

Colombia: Cemex Colombia has announced the launch of its 40% reduced CO₂ Vertua mortar.

The company said "Vertua aims to enable builders to adapt the sustainable features of their projects through its five specific and measurable attributes: lower carbon emissions, energy efficiency, water conservation, recycled materials and design optimisation."

India: Goa Waste Management Corporation (GWMC) has obtained a 20-year patent for its Laterite-Based Concrete Block. The company produces the block using up to 100% construction and demolition materials. Norway-based research organisation SINTEF was technical partner for the development. GWMC plans to licence the technology to producers.

GWMC said "This invention will lead to a significantly cleaner local environment, as construction and demolition materials are a major waste stream in Goa. The groundwater resources in Goa will also have a higher protection against unwanted leaching."

UK: Recycl8 has completed its first large-scale commercial project in partnership with Breedon Group. The partners supplied R8 Mix reduced-CO₂ concrete for the installation of an industrial floor slab at Aurora Energy Services site in Inverness. R8 Mix concrete is produced using incinerator bottom ash and Breedon Group’s blended cement.

Recycl8 chief executive officer Mark Gillespie said "We are excited to be working with Aurora Energy Services. It is particularly gratifying for us to be carrying out our first large-scale commercial project with an organisation which is committed to supporting the energy sector transition to net zero, with a particular focus on the renewables sector. With our commitment to fostering a sustainable, circular-economy future for the construction industry by playing our part in lowering carbon emissions from concrete manufacture, we share the same values and synergies."

Germany/US: Concrete production equipment supplier TopWerk Group has formally endorsed Partanna Global's carbon-negative binder as a replacement for cement in the production of concrete using its equipment. Partanna plans to install TopWerk equipment at its four upcoming production plants, under an exclusive three-year agreement. The endorsement is intended to help shift TopWerk's global customers from using cement to using Partanna Global’s binder.

Partanna Global CEO Rick Fox said “TopWerk's endorsement of Partanna represents a major vote of confidence in our technology from one of the most respected names in global construction. We’re humbled and proud that one of the world’s leading concrete machinery producers has given us their backing. We hope this signals to the industry that Portland cement is no longer the only solution in town, and that the days of burning rocks are fast coming to an end.”

TopWerk CEO Robert Gruss said "We believe our exclusive partner Partanna has come up with a truly impressive solution that can contribute to putting this polluting practice to an end. The company’s carbon negative binder is one of the most exciting innovations we have witnessed in our industry for decades. It is the most advanced alternative binder solution in the market and the only credibly carbon negative solution that has the potential to scale globally. Over the last two years, we have rigorously tested their formula and have validated its application as a direct replacement solution for Portland cement. In many ways, their binder actually performs better than the legacy solution.”

The endorsement follows Saudi Arabia-based property developer ROSHN's announcement of an upcoming carbon-negative concrete plant that will use Partanna Global's technology earlier in January 2024.

Switzerland: Carbon capture and storage (CCS) equipment developer and supplier Neustark says it plans to more than double the number of its CO₂ storage sites in Austria, France, Germany, Switzerland and the UK to 34 from 14. Neustark’s process turns mineralised captured CO₂ and existing mineral waste streams into useful limestone. Building materials producers lease Neustark’s storage sites to produce reduced-CO₂ alternatives such as recycled concrete. The sites currently have a total storage capacity of 5000t. Existing customers include Holcim.

Neustark CEO Johannes Tiefenthaler said “Neustark is scaling up rapidly, and we’re well on track to achieve our aim of permanently removing 1Mt of CO₂ by 2030. Our global goal is a series of reliable, region-specific CCS facilities that can be replicated anywhere, offering immediate sustainability benefits to local supply chains.”

Canada: Concrete block producer Canal Block has integrated CarbiCrete’s cement-free concrete production technology at its Port Colborne plant in Ontario. CarbiCrete’s technology produces concrete from steel slag. The integration at the Port Colborne plant commands US$2.24m-worth of funding from the global innovation cluster NGen, towards a total project cost of US$5.97m.

CarbiCrete CEO Chris Stern said "We are tremendously grateful for NGen's continued support, which is helping Canada position itself as the undisputed world leader in low carbon concrete."

Canal Block president Durk Bylsma said "Canal Block has had a long history of developing sustainable products for the masonry industry. We are excited to partner with CarbiCrete to bring this truly revolutionary technology to market and further our commitment to be an ecologically and socially responsible manufacturer."

Canada: Carbon-negative concrete producer CarbiCrete has signed a deal with Holcim subsidiary Lafarge Canada. Under the deal, Lafarge Canada will process steel slag at its St. Constant cement plant in Québec for use as an ingredient in CarbiCrete’s CO₂-cured cement-free concrete.

CarbiCrete partner Patio Drummond produces carbon-negative concrete blocks using CarbiCrete’s technology at its Drummondville concrete block plant in Québec. The company is on a drive to double the production of CarbiCrete blocks. It first partnered with CarbiCrete during trial production of its material in 2018.

Lafarge Canada vice-president of cement Andrew Stewart said “We are committed to reducing our environmental footprint and leading the way in sustainable construction. Our partnership with CarbiCrete is a testament to our dedication to offering sustainable solutions and actively participating in the circular economy.”

CarbiCrete CEO Chris Stern said “Collaborating with Lafarge allows us to leverage long-established infrastructure and years of expertise in processing steel-related by-products. This enables us to make an immediate climate impact as we scale the deployment of our technology which reduces embodied carbon in concrete by both avoiding emissions and removing carbon through mineralisation.” Regarding the on-going scale-up of production at Patio Drummond’s Drummondville plant, Stern said “Increased production of our carbon-negative blocks brings us closer to our common goal of decarbonising production of the world’s most consumed man-made substance.”

UK: The British Standards Institution has introduced a revised BS 8500 standard for concrete. The revised BS 8500 standard opens new possibilities for concrete producers to combine CEMII/A-L Portland limestone cement (PLC) and ground granulated blast furnace slag (GGBFS) in a wider range of exposure classes.

Mineral Products Association (MPA) chair and Cemex UK Materials managing director Lex Russell said “As the first UK company to introduce net-zero CO₂ concrete in 2020, we have the ongoing responsibility to deliver lower carbon products at scale. The incoming changes to BS 8500 are welcomed by all at Cemex as it underpins our ambitious global goal for Vertua lower-carbon cement and concrete products to reach half of all cement and concrete sales by 2025.” He added “The amended concrete standard will serve to keep us on track with our decarbonisation goals, with the primary objective to become a net-zero CO₂ company by 2050. It also aligns with our Future in Action programme to achieve sustainable excellence through climate action, circularity and natural resource management.”

US: Georgia Power has awarded Eco Material Technologies a contract to start harvesting 600,000t/yr of pond ash from the site of its decommissioned Harllee Branch power plant in Milledgeville, Georgia. Eco Material Technologies will dry the ash and begin recycling it as replacement for cement in its concrete production from 2026. It expects to extract a total of 8Mt of pond ash from the site. The Atlanta Journal-Constitution newspaper reports that Georgia Power intends to invest US$7.8bn to disposal of its ash deposits across the country over the next 60 years to around the early 2080s.

Eco Material Technologies’ chief executive officer Grant Quasha said that he hopes for the company’s work at the Harllee Branch site to serve as a ‘model for the rest of the country’ for the efficient recycling of stored coal ash.