Displaying items by tag: alternative raw materials

Saudi Arabia: City Cement subsidiary Nizak Mining Company has entered talks with UK-based calcined clay producer Next Generation SCM about a possible joint venture. The proposed joint venture will build a reduced-CO₂ concrete plant in Riyadh, with further such plants to follow. TradeArabia News has reported that commercial-scale production will commence in mid-late 2025, with an initial target capacity of 350,000t/yr.

City Cement CEO Majed Alosailan said "This joint venture is a significant step in our commitment to the continued growth of Saudi Arabia as a global materials and infrastructure hub. Not only will it support domestic job creation, it will also dramatically improve accessibility to critical low-carbon materials that we will soon be able to export around the region. As the materials transition continues to accelerate, finding solutions that support the Kingdom’s infrastructure ambitions hand in hand with sustainability targets is essential to realise the opportunity ahead."

Next Generation SCM CEO Christian Husum said "There are over 4bn people who live in urban areas right now, and that is going to increase by 2bn over the next 30 years. This is a massive, global building project, which is equivalent to building an additional New York City every month. Those cities will also need the infrastructure to cope with an influx of people and there is no way to do that without concrete. There is also no way for our planet to cope with concrete production at that scale unless we find a way of producing it without generating enormous amounts of carbon emissions. Now, there is a way. This joint venture will put the process into practice to bring about a revolution in how we build everything from stadiums to skyscrapers in Saudi Arabia, the Middle East and then the world.”

Saudi Arabia: Al Kifah Ready Mix & Blocks has updated the market on its achievements in the sustainable concrete space in Saudi Arabia. The producer’s mixes include slag-based aggregates, as well as natural pozzolans and CO₂ injected using equipment developed by Canada-based CarbonCure. Gulf Construction News has reported that the company's range of ultra-low CO₂ ConGreen concrete products and BloGreen concrete blocks have supported projects including the Aramco Stadium project in Al Khobar, Qiddiya amusement park in Riyadh and King Salman Global Maritime Industries Complex in Jubail.

General Manager Nigel Harries said "Al Kifah Ready Mix & Blocks’ products have been widely adopted in mega and giga projects across the kingdom and have proved their high performance, thus strengthening the company’s position in the Saudi market. Al Kifah’s green solutions have unique properties that facilitate tasks on the job site through their better workability and finishability. They can be considered an all-in-one solution, offering zero wastage, zero mobilisation time, lower emissions and a smart way for supplying concrete in remote areas."

US: The City of Syracuse, New York, is pilot-testing a new method of infrastructure construction by incorporating recycled glass as a cement substitute in concrete, reports CNY Central newspaper. A patented process by recycling company KLAW Industries crushes glass into fine powder, reportedly replacing 20% of the cement in concrete from recent projects, including upgrades to pavements. The approach follows successful implementations in the City of Binghamton and by the New York State Department of Transportation, with support from SUNY College of Environmental Science and Forestry and Clarkson University.

Department of Public Works Commissioner Jeremy Robinson said "We’re always looking for the most effective and sustainable approaches to constructing and maintaining city infrastructure. Based on the results of this testing, we can determine if the solution can be expanded to more sidewalks and, possibly, other applications.”

US: Cemex USA has supplied 42,800t of its Vertua reduced-CO₂ concrete to property developer Tishman Speyer for Phase 1 of the Mission Rock mixed-use development in San Francisco, California. Vertua concrete offers enhanced sustainability for construction projects compared to conventional concrete through its reduced emissions, energy efficiency, use of recycled materials, water conservation and design optimisation. Phase 1 of the project involved the construction of foundations for two blocks of apartments and an office block. Contractor Webcor first broke ground on the project in 2020.

Cemex USA West Regional President Francisco Rivera said "We are excited to contribute to a forward-thinking project such as Mission Rock by delivering our eco-conscious building materials, advancing sustainability efforts in San Francisco.

Finland/Germany: Heidelberg Materials and Metsä Wood have launched a concrete-based wall element designed to replace conventional walls in construction. The product is comprised of insulation and laminated veneer lumber, sandwiched between two layers of reduced-CO2 concrete. The Cool Down News has reported that the element has 30 – 50% lower CO₂ emissions than conventional concrete walls, according to its developers. It also reduces the total weight of the wall by 60%.

Metsä Wood business development manager Håkan Arnebrant said "One of the advantages of this hybrid element is that builders do not have to change their way of building with concrete elements, but can still lower their emissions. At the same time, the walls can be made 50 – 75mm thinner than walls built with concrete elements, which can give quite a few extra square meters in a building."

UK: Low Carbon Materials has participated in a trial project to build roads with lower embodied CO₂ emissions. The company supplied its ACLA carbon-negative aggregate for use in repairs to the M11 in Essex. National Highways has reported that CRH subsidiary Tarmac and Sweden-based construction firm Skanska also collaborated in the project.

National Highways’ research, development and innovation director Joanna White said "Solutions like this could have a real impact on our road to net zero carbon, so we are delighted that we have been able to accelerate the development of the product and get it on one of our roads for testing.”

US: Premier Graphene has despatched test samples of its proprietary graphene suspension to ‘one of the largest essential materials companies.’ Graphene-Info News has reported that Premier Graphene expects the samples to confirm its findings of a 32% increase in compressive strength after 28 days, compared to concrete produced without its graphene.

President Pedro Mendez said "Our internal tests have confirmed multiple advantages that position our green cement product strongly in the market. These include increased strength with reduced cement usage, substantial carbon footprint reduction and enhanced durability. We anticipate strong market adoption driven by our cost-effective graphene production methods and established, remarkable efficacy. Our strategy encompasses both graphene colloids for customised mixing by manufacturers and the development of graphene-based products like epoxies and lubricants. This phased approach minimises capital expenditure while maximising product innovation.”

Europe: In 2023, 29.7Mt of slag entered the built environment in building materials in the EU and the UK. 20.3Mt (68%) of the slag was granulated blast furnace slag, of which 18.3Mt (90%) was ground for use in cement production, with the other 2Mt (10%) serving as aggregates. The remaining 9.4Mt of the slag was steelwork slag, of which 600,000t (6.4%) was used in cement and concrete production, with the rest used for roadbuilding.

Between 2000 and 2023, slag substituted for 752Mt of limestone, clay and sand in clinker production and for 405Mt of aggregates across the EU and UK construction sectors.

Thomas Reiche, chair of the European slag association EuroSlag and managing director of the FEhS Building Materials Institute, said "Despite the tensions on the European steel market, ferrous slags were once again able to make an important contribution to resource conservation, climate protection and the circular economy in 2023."

Saudi Arabia: Al-Kifah Precast says that it is preparing to expand into other Middle Eastern countries, having more than tripled its sales since 2020. CEO Ehab Abu Salim says that the producer was a strategic supplier of precast concrete for Red Sea Global’s Red Sea Project in Tabuk Province, and now aims to support other major projects like the Neom new city and Amaala resort, also in Tabuk Province. Gulf Construction News has reported that the company has invested in research and development to establish best practices, as in its partnership with a UK-based company to produce marine concrete elements. It has reduced its CO₂ emissions through the use of alternative materials such as fibreglass, steel rebar and pozzolans.

Abu Salim said “Having a facility in the Red Sea Project was a strategic move. The plant produces all types of precast elements and we are also looking to improve the facility. We have an expansion planned; very soon it will be serving the entire region." He added “Precast technology helps to speed up projects, is more sustainable, offers higher quality, and the price is on par and sometimes even lower than using traditional construction solutions.”

Switzerland: Holcim has acquired recycling, ready-mix concrete and aggregates company Cand-Landi Group. The company employs 250 people across its operations in Western Switzerland. Holcim plans for Cand-Landi Group to supply alternative raw materials and fuels for use at its Eclépens plant. It says that the acquisition will increase its recycling capacity of construction and demolition materials by 100,000t/yr.

Holcim CEO Miljan Gutovic said "The acquisition of the Cand-Landi Group will advance decarbonisation and circularity in Switzerland, a lighthouse market for innovation at Holcim. I look forward to welcoming all 250 employees of the Cand-Landi Group and investing in our next chapter of growth together."