Displaying items by tag: sustainability

North America: The Global Cement and Concrete Association (GCCA) has partnered with consultancy WAP Sustainability to launch an on-demand environmental product declaration (EPD) service for concrete products. The partners say that their EPDs will allow concrete producers to show the impacts of their products across metrics including CO₂ emissions. This is in line with current market trends, including increasing Buy Clean initiatives in federal and state procurement under the Inflation Reduction Act.

GCCA's concrete and sustainable construction director Andrew Minson said “The cement and concrete sector is playing a key part in sustainable construction, but this requires transparent, objective and accessible data on the environmental impact of our products. Our collaboration with WAP will allow concrete producers to quickly and cost effectively produce EPDs that can demonstrate the contribution of their products to a sustainable world of tomorrow.”

WAP Sustainability’s EPD director James Salazar said “WAP’s partnership with the GCCA leverages the GCCA’s industry-leading computation engine with WAP’s easy-to-use software and full-service support. As requirements for EPDs grow, we’re excited to offer credible and low-cost solutions through close partnerships with industry leaders like the GCCA.”

Denmark: Finland-based Betolar has supplied its Geoprime additive for its maiden construction project in Denmark. Its customer IBF used the additive to produce low-cement paving stones for a 1.5 hectare expansion to the lorry park at the Port of Aalborg. The stones consisted of an 84mm-thick cement-free base made of Geoprime material, with a 6mm-thick cement-based concrete top. The supplier said that the use of Geoprime reduced the project's cement consumption by 90%. This more than halved the carbon footprint of the work.

Betolar's chief commercial officer Ville Voipio said "This shows that the circular economy solution we have developed, which utilises industrial side streams, also works in large construction projects. We have been doing development work with IBF for a long time. Now there is a product on the Danish market that radically cuts emissions compared to traditional products."

Denmark is committed to eliminating 70% of its annual CO₂ emissions between 2020 and 2030.

Japan: A team at the University of Tokyo has developed cement-free alternative concrete from ultra-fine sand and fly ash. NHK has reported that the process uses recyclable alcohols and has lower CO₂ emissions compared to concrete production using ordinary Portland cement. Research with industrial partners into possible construction sector applications is underway. Partnerships with Japanese ready-mixed concrete producers are reportedly also under discussion.

Further information is available from Yuzo Tobisaka, an independent Japanese consultant in the cement and ready-mixed concrete industry, at yuzo.tobisaka@gmail.com.

France: Lafarge France is participating in a 76-unit housing development project called Recygénie, at Gennevilliers in Hauts-de-Seine. Lafarge France will supply the project with 100% recycled concrete for use in facades, interior walls and roof slabs. It produced 2000t of 100% recycled 'clinker' at its Altkirch cement plant in Haut-Rhin during a suspension of ordinary clinker production in 2022. It has produced 1600m³ of recycled concrete to date. The concrete won the New Materials Prize at L'Usine Nouvelle's Sustainable Industry Awards 2023.

The Recygénie housing project is due for delivery in late 2024.

World: The Global Cement and Concrete Association (GCCA) has named the 15 anticipated deliverers of low-CO₂ cement and concrete production shortlisted for participation in its second Innovandi Open Challenge. The association chose the start-ups based on their potential to deliver CO₂ emissions reduction in the global cement and concrete sector in line with its Concrete Future 2050 Net Zero Roadmap. The applicants are presenting their pitches to GCCA members on 30 June 2023. All those accepted will gain access to members' plants, labs, networks and expertise. The following start-ups made the Innovandi Open Challenge 2023 shortlist:

GCCA cement director and innovation lead Claude Loréa said “We received more than 70 quality applications, so drawing up a shortlist was challenging." Loréa continued "Our essential industry needs something easily scalable and affordable. Those start-ups on the list demonstrated the most potential, and we look forward to hearing more about their ideas. But we’ll also be keeping in touch with other start-ups who didn’t make this year’s shortlist, with future projects in mind.”

US: Eco Material Technologies has supplied its PozzoCEM Vite clinker-free cement to 3D printing construction firm Hive 3D for its The Casitas @ The Halles project in Texas. PozzoCEM Vite cement has 92% lower CO₂ emissions than ordinary Portland cement (OPC). The producer said that concrete produced using PozzoCEM Vite is also more durable and longer lasting than OPC-based concrete. Eco Material Technologies and Hive 3D developed a custom batching system to mix PozzoCEM Vite cement and local Texan sand for use in the project. Eco Material Technologies said that the system created a significant cost reduction compared with other available printable mortar technologies.

Eco Material Technologies recently launched a new 99% reduced CO₂ PozzoCEM formulation, which it expects to use in future projects with Hive 3D. Other reduced-CO₂ cements produced by Eco Material Technologies include its PozzoSlag 50% ground granulated blast furnace slag cement. In total, Eco Material Technologies has supplied 1Mt of reduced-CO₂ cements across 4000 construction sites since 2012. It said that it expects to announce multiple new infrastructure projects and strategic partnerships later in 2023.

Eco Material Technologies' CEO Grant Quasha said “Hive 3D’s commitment to building the first 100% cement replacement 3D printed homes aligns with our goal of transitioning the construction industry away from using materials that generate approximately 8% of the world’s carbon emissions each year."

Finland: Betolar has signed a cooperation agreement with concrete producer Consolis Parma to develop reduced-CO₂ hollow concrete slabs. The development process will implement Betolar's Geoprime binder into Consolis Parma's concrete production. Consolis Parma is committed to halving its CO₂ emissions between 2021 and 2035.

Consolis Parma's Technology Director Juha Rämö said “The use of alternative new binder combinations and additives that ensure the efficiency of the manufacturing process are key factors in achieving our climate goals. We are actively seeking new channels to address these challenges. The cooperation with Betolar is an important new partnership for us."

UK: SigmaRoc subsidiary CCP has launched Greenbloc Standard, Ultra and Premium. The new designations correspond to 50%, 80% and 100% cement substitution. Professional Builder News has reported that Using Greenbloc Standard reduces structures’ CO₂ emissions by 77% compared with structures built with conventional ordinary Portland cement (OPC)-based blocks. For an average semi-detached house, this is equivalent to 2.7t of CO₂.

CCP general manager Phil Rotheram said “The expansion of our Greenbloc range continues our commitment to sustainable alternatives to our product offering as we fully commit to the challenges of removing embodied carbon from the built environment.”

Greenbloc Ultra featured in a gold medal-winning garden at the RHS Chelsea Flower Show 2023 in May 2023.

Brazil: Eternit has launched Eternit Solar, a fibre cement photovoltaic roof tile, across Brazil. Local press has reported that the tile has a power capacity of 142Wp, compared to 15Wp for conventional tiles. It is fully compatible with conventional fibre cement roof tiles in roof construction. Eternit says that four to six tiles will provide sufficient energy for a single home. The company tested the product in partnership with the Energy and Environment Institute of the University of São Paulo (IEE-USP) and the Federal University of Santa Catarina (UFSC). It produces the Eternit Solar tiles at its Atibaia plant in São Paulo, but plans to subsequently build a dedicated plant.

Eternit president Luís Augusto Barbosa said "The commercialisation of Eternit Solar is an important step for the future of the company. While the concrete photovoltaic tile is aimed at a niche market, the fibre cement photovoltaic tile is intended for high-volume applications. It is a revolutionary technology that will benefit a larger section of the population due to its more accessible cost.” He concluded “Eternit is on the market to democratise solar energy.”

Europe: 12 decarbonisation-focused companies from across the European cement and concrete sector have launched the Alliance for Low-Carbon Cement & Concrete (ALCC). The alliance has called on policymakers to change building standards to help low-carbon alternatives to enter the cement and concrete markets. It further said that green procurement and targeted financing instruments would help to reduce sectoral CO₂ emissions. It said that a progressive decline in clinker factor to 60%, 50% or 40% by 2050 will reduce CO₂ emissions by over 50%. The ALCC says that it is ready to lead the sector towards a swift, low-cost and viable decarbonisation pathway. Participants in the alliance include France-based Hoffmann Green Cement Technologies, Ireland-based Ecocem and US-based Fortera.

Fortera's Europe director Thierry Legrand said "Climate action is a global priority, and collaboration is essential to advancing emissions-reducing technologies and policies. This alliance represents collective action by scientists, engineers, entrepreneurs and environmental advocates to reduce CO₂ emissions from cement production."