Displaying items by tag: sustainability
CarbonBuilt’s reduced-CO2 concrete block technology win three Fast Company Innovation by Design prizes
24 August 2023US: Carbon Built’s proprietary technology for the production of reduced-CO2 concrete blocks won awards across three categories at the Fast Company Innovation by Design Awards 2023. The product won the Circular Design, Materials and Sustainability prizes. Carbon Built’s technology enables existing concrete block plants to use common alternative raw materials to produce blocks with 70 – 100% lower CO2 emissions than ordinary Portland cement-based blocks.
US: Block-Lite plans to install a system to cure concrete blocks using direct air capture (DAC)-sourced CO2 at its Flagstaff, Arizona, concrete block plant. The upgrade will implement CarbonBuilt’s low-CO2 concrete production technology and AirCapture’s modular DAC technology, across five or six capture units. Direct air capture will thus remove 500 – 600t/yr of CO2 from the atmosphere, while process changes will reduce CO2 emissions from the Flagstaff plant by over 2000t/yr. The project has attracted fundraising from the 4 Corners Carbon Coalition (4CCC), with a goal of US$50,000. The Arizon Daily Sun newspaper has reported that Block-Lite plans to supply its first shipment of low-CO2 blocks to a 50-home development by Habitat for Humanity in Flagstaff.
Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO2 geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.
Cemex UK launches Vertua reduced-CO2 mortars
01 August 2023UK: Cemex UK says that it has achieved a 30% reduction in the CO2 emissions of its mortars range, enabling it to bear the company's Vertua sustainability label. The producer said that it has incorporated its Vertua CEM II A-L Portland limestone cement (PLC), alongside new admixture technology, in its mortar mixes. It added that it has upgraded drying processes in its mortar production, increasing energy efficiency.
Cemex's Europe regional mortars production manager Andy Bright said “By utilising designed mortar formations, we have been able to make a considerable carbon reduction to the products in our mortars range. These products are prized by our customers because of their strong performance and strength, flexibility of supply and wide range of colours and we are confident they will appreciate the opportunity to choose a more sustainable product too.”
C-Crete Technologies celebrates commercial debut of its binder in cement-free concrete pour in Seattle
19 July 2023US: C-Crete Technologies supplied its binder for a pour of 60t of cement-free concrete at a construction site in Seattle, Washington. CNNW News has reported that the binder replaces cement, eliminating 1t of CO2 emissions per tonne of concrete.
C-Crete Technologies president Rouzbeh Savary said "We are thrilled to introduce our cement-free concrete, a game-changer in sustainable construction.” He added “Given that our product meets industry standards and has cost-parity with conventional concrete, it opens up an entirely new era in construction."
Global Cement and Concrete Association and WAP Sustainability launch environmental product declarations for concrete
18 July 2023North America: The Global Cement and Concrete Association (GCCA) has partnered with consultancy WAP Sustainability to launch an on-demand environmental product declaration (EPD) service for concrete products. The partners say that their EPDs will allow concrete producers to show the impacts of their products across metrics including CO2 emissions. This is in line with current market trends, including increasing Buy Clean initiatives in federal and state procurement under the Inflation Reduction Act.
GCCA's concrete and sustainable construction director Andrew Minson said “The cement and concrete sector is playing a key part in sustainable construction, but this requires transparent, objective and accessible data on the environmental impact of our products. Our collaboration with WAP will allow concrete producers to quickly and cost effectively produce EPDs that can demonstrate the contribution of their products to a sustainable world of tomorrow.”
WAP Sustainability’s EPD director James Salazar said “WAP’s partnership with the GCCA leverages the GCCA’s industry-leading computation engine with WAP’s easy-to-use software and full-service support. As requirements for EPDs grow, we’re excited to offer credible and low-cost solutions through close partnerships with industry leaders like the GCCA.”
Denmark: Finland-based Betolar has supplied its Geoprime additive for its maiden construction project in Denmark. Its customer IBF used the additive to produce low-cement paving stones for a 1.5 hectare expansion to the lorry park at the Port of Aalborg. The stones consisted of an 84mm-thick cement-free base made of Geoprime material, with a 6mm-thick cement-based concrete top. The supplier said that the use of Geoprime reduced the project's cement consumption by 90%. This more than halved the carbon footprint of the work.
Betolar's chief commercial officer Ville Voipio said "This shows that the circular economy solution we have developed, which utilises industrial side streams, also works in large construction projects. We have been doing development work with IBF for a long time. Now there is a product on the Danish market that radically cuts emissions compared to traditional products."
Denmark is committed to eliminating 70% of its annual CO2 emissions between 2020 and 2030.
Japan: A team at the University of Tokyo has developed cement-free alternative concrete from ultra-fine sand and fly ash. NHK has reported that the process uses recyclable alcohols and has lower CO2 emissions compared to concrete production using ordinary Portland cement. Research with industrial partners into possible construction sector applications is underway. Partnerships with Japanese ready-mixed concrete producers are reportedly also under discussion.
Further information is available from Yuzo Tobisaka, an independent Japanese consultant in the cement and ready-mixed concrete industry, at yuzo.tobisaka@gmail.com.
France: Lafarge France is participating in a 76-unit housing development project called Recygénie, at Gennevilliers in Hauts-de-Seine. Lafarge France will supply the project with 100% recycled concrete for use in facades, interior walls and roof slabs. It produced 2000t of 100% recycled 'clinker' at its Altkirch cement plant in Haut-Rhin during a suspension of ordinary clinker production in 2022. It has produced 1600m3 of recycled concrete to date. The concrete won the New Materials Prize at L'Usine Nouvelle's Sustainable Industry Awards 2023.
The Recygénie housing project is due for delivery in late 2024.
Global Cement and Concrete Association announces Innovandi Open Challenge 2023 shortlist
30 June 2023World: The Global Cement and Concrete Association (GCCA) has named the 15 anticipated deliverers of low-CO2 cement and concrete production shortlisted for participation in its second Innovandi Open Challenge. The association chose the start-ups based on their potential to deliver CO2 emissions reduction in the global cement and concrete sector in line with its Concrete Future 2050 Net Zero Roadmap. The applicants are presenting their pitches to GCCA members on 30 June 2023. All those accepted will gain access to members' plants, labs, networks and expertise. The following start-ups made the Innovandi Open Challenge 2023 shortlist:
Arrakis Materials | US | Carbon negative materials for concrete |
Chement | US | Room temperature cement production |
EcoAdmix Global | UK | Nanotechnology ('HDT') for concrete |
EcoLocked | Germany | Biocarbon-based admixtures |
EnviCore | Canada | Low temperature supplementary cementitious material production |
Enzymatic | US | Carbon negative enzymatic concrete corrosion inhibition and recycling |
Louis Structures | US | Municipal solid waste-based lightweight aggregates |
MEP - SeaMix | US | Basalt fibre and graphene-based admixture |
Nano Crete | US | Graphene-enhanced CO2 sequestration |
Nanospan India | India | Graphene-based admixture |
NeoCrete | New Zealand | Nano-activator for natural pozzolans |
Queens Carbon | US | ~500°C cementitious materials production |
The Cool Corporation | UK | Carbon negative carbon nanotube-based additive for concrete |
Ultra High Materials | US | Clinkerless cement |
Versarien Graphene | UK | Graphene-based admixture ('Cementene') |
GCCA cement director and innovation lead Claude Loréa said “We received more than 70 quality applications, so drawing up a shortlist was challenging." Loréa continued "Our essential industry needs something easily scalable and affordable. Those start-ups on the list demonstrated the most potential, and we look forward to hearing more about their ideas. But we’ll also be keeping in touch with other start-ups who didn’t make this year’s shortlist, with future projects in mind.”