Displaying items by tag: ground granulated blast furnace slag

Canada: CarbiCrete has obtained the first Environmental Product Declaration (EPD) for its cement-free concrete masonry units (CMUs). The products have specific CO₂ emissions of 11.7kg/m³ for the CMUs, 94% below the industry norm of 200kg/m³. FinancialWire News has reported that CarbiCrete’s recipe for the CMUs replaces cement with steel by-products, while also sequestering CO₂.

Concrete products company Canal Block is set to commence production of CarbiCrete CMUs at its Port Colborne plant in Ontario in early 2025.

Saudi Arabia: Saudi Readymix and Finland-based Betolar have launched two new reduced-CO₂ concretes, produced using ground granulated blast furnace slag and natural pozzolans with Betolar’s Geoprime technology. One of the products is cement-free and the other has an ultra-low (2.5%) cement content. TradeArabia News has reported that the dual launch concludes a successful partnership between the companies, which began in 2023.

Saudi Readymix technology and strategy director Chris Leptokaridis said "Saudi Readymix has been at the forefront of developing new technologies to meet our customers' increasing demand for eco-friendly, low-CO₂ solutions. Our partnership with Betolar has enabled us to successfully deliver on this goal, offering groundbreaking concrete recipes that significantly reduce carbon emissions."

Betolar senior researcher Ahmad Alzaza said "This project pushed the boundaries of innovation by bringing low-carbon technology into the ready-mix concrete space. We are proud to have contributed to a solution that will help advance sustainable construction across Saudi Arabia."

US: Novel concretes developer Greencraft has made a patent application for a new method of CO₂ mineralisation using a microporous material containing mineral oxides, like slag. Global Warming Focus News has reported that the method also works for natural hyaloclastite, bottom ash, fly ash, volcanic ash and lava.

Greencraft said that its method marks an ‘improvement’ in current techniques for sequestering CO₂ in alternative materials.

Europe: In 2023, 29.7Mt of slag entered the built environment in building materials in the EU and the UK. 20.3Mt (68%) of the slag was granulated blast furnace slag, of which 18.3Mt (90%) was ground for use in cement production, with the other 2Mt (10%) serving as aggregates. The remaining 9.4Mt of the slag was steelwork slag, of which 600,000t (6.4%) was used in cement and concrete production, with the rest used for roadbuilding.

Between 2000 and 2023, slag substituted for 752Mt of limestone, clay and sand in clinker production and for 405Mt of aggregates across the EU and UK construction sectors.

Thomas Reiche, chair of the European slag association EuroSlag and managing director of the FEhS Building Materials Institute, said "Despite the tensions on the European steel market, ferrous slags were once again able to make an important contribution to resource conservation, climate protection and the circular economy in 2023."

Spain: Heidelberg Materials and construction firm Viuda de Sainz plan to open a construction and demolition waste (CDW) recycling and slag grinding plant in Güeñes, Basque Country. The plant, called Harri Green, will be situated in Heidelberg Materials' existing Zaramillo limestone quarry. It processing capacities will be 140,000t/yr CDW and 20,000t/yr steel slag, with which it will produce aggregates. The cost of the plant is Euro2m.

Canada: Concrete block producer Canal Block has integrated CarbiCrete’s cement-free concrete production technology at its Port Colborne plant in Ontario. CarbiCrete’s technology produces concrete from steel slag. The integration at the Port Colborne plant commands US$2.24m-worth of funding from the global innovation cluster NGen, towards a total project cost of US$5.97m.

CarbiCrete CEO Chris Stern said "We are tremendously grateful for NGen's continued support, which is helping Canada position itself as the undisputed world leader in low carbon concrete."

Canal Block president Durk Bylsma said "Canal Block has had a long history of developing sustainable products for the masonry industry. We are excited to partner with CarbiCrete to bring this truly revolutionary technology to market and further our commitment to be an ecologically and socially responsible manufacturer."

Canada: Carbon-negative concrete producer CarbiCrete has signed a deal with Holcim subsidiary Lafarge Canada. Under the deal, Lafarge Canada will process steel slag at its St. Constant cement plant in Québec for use as an ingredient in CarbiCrete’s CO₂-cured cement-free concrete.

CarbiCrete partner Patio Drummond produces carbon-negative concrete blocks using CarbiCrete’s technology at its Drummondville concrete block plant in Québec. The company is on a drive to double the production of CarbiCrete blocks. It first partnered with CarbiCrete during trial production of its material in 2018.

Lafarge Canada vice-president of cement Andrew Stewart said “We are committed to reducing our environmental footprint and leading the way in sustainable construction. Our partnership with CarbiCrete is a testament to our dedication to offering sustainable solutions and actively participating in the circular economy.”

CarbiCrete CEO Chris Stern said “Collaborating with Lafarge allows us to leverage long-established infrastructure and years of expertise in processing steel-related by-products. This enables us to make an immediate climate impact as we scale the deployment of our technology which reduces embodied carbon in concrete by both avoiding emissions and removing carbon through mineralisation.” Regarding the on-going scale-up of production at Patio Drummond’s Drummondville plant, Stern said “Increased production of our carbon-negative blocks brings us closer to our common goal of decarbonising production of the world’s most consumed man-made substance.”

UK: The British Standards Institution has introduced a revised BS 8500 standard for concrete. The revised BS 8500 standard opens new possibilities for concrete producers to combine CEMII/A-L Portland limestone cement (PLC) and ground granulated blast furnace slag (GGBFS) in a wider range of exposure classes.

Mineral Products Association (MPA) chair and Cemex UK Materials managing director Lex Russell said “As the first UK company to introduce net-zero CO₂ concrete in 2020, we have the ongoing responsibility to deliver lower carbon products at scale. The incoming changes to BS 8500 are welcomed by all at Cemex as it underpins our ambitious global goal for Vertua lower-carbon cement and concrete products to reach half of all cement and concrete sales by 2025.” He added “The amended concrete standard will serve to keep us on track with our decarbonisation goals, with the primary objective to become a net-zero CO₂ company by 2050. It also aligns with our Future in Action programme to achieve sustainable excellence through climate action, circularity and natural resource management.”

Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO₂ geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.

US: Eco Material Technologies has supplied its PozzoCEM Vite clinker-free cement to 3D printing construction firm Hive 3D for its The Casitas @ The Halles project in Texas. PozzoCEM Vite cement has 92% lower CO₂ emissions than ordinary Portland cement (OPC). The producer said that concrete produced using PozzoCEM Vite is also more durable and longer lasting than OPC-based concrete. Eco Material Technologies and Hive 3D developed a custom batching system to mix PozzoCEM Vite cement and local Texan sand for use in the project. Eco Material Technologies said that the system created a significant cost reduction compared with other available printable mortar technologies.

Eco Material Technologies recently launched a new 99% reduced CO₂ PozzoCEM formulation, which it expects to use in future projects with Hive 3D. Other reduced-CO₂ cements produced by Eco Material Technologies include its PozzoSlag 50% ground granulated blast furnace slag cement. In total, Eco Material Technologies has supplied 1Mt of reduced-CO₂ cements across 4000 construction sites since 2012. It said that it expects to announce multiple new infrastructure projects and strategic partnerships later in 2023.

Eco Material Technologies' CEO Grant Quasha said “Hive 3D’s commitment to building the first 100% cement replacement 3D printed homes aligns with our goal of transitioning the construction industry away from using materials that generate approximately 8% of the world’s carbon emissions each year."