Displaying items by tag: ground granulated blast furnace slag

Europe: In 2023, 29.7Mt of slag entered the built environment in building materials in the EU and the UK. 20.3Mt (68%) of the slag was granulated blast furnace slag, of which 18.3Mt (90%) was ground for use in cement production, with the other 2Mt (10%) serving as aggregates. The remaining 9.4Mt of the slag was steelwork slag, of which 600,000t (6.4%) was used in cement and concrete production, with the rest used for roadbuilding.

Between 2000 and 2023, slag substituted for 752Mt of limestone, clay and sand in clinker production and for 405Mt of aggregates across the EU and UK construction sectors.

Thomas Reiche, chair of the European slag association EuroSlag and managing director of the FEhS Building Materials Institute, said "Despite the tensions on the European steel market, ferrous slags were once again able to make an important contribution to resource conservation, climate protection and the circular economy in 2023."

Spain: Heidelberg Materials and construction firm Viuda de Sainz plan to open a construction and demolition waste (CDW) recycling and slag grinding plant in Güeñes, Basque Country. The plant, called Harri Green, will be situated in Heidelberg Materials' existing Zaramillo limestone quarry. It processing capacities will be 140,000t/yr CDW and 20,000t/yr steel slag, with which it will produce aggregates. The cost of the plant is Euro2m.

Canada: Concrete block producer Canal Block has integrated CarbiCrete’s cement-free concrete production technology at its Port Colborne plant in Ontario. CarbiCrete’s technology produces concrete from steel slag. The integration at the Port Colborne plant commands US$2.24m-worth of funding from the global innovation cluster NGen, towards a total project cost of US$5.97m.

CarbiCrete CEO Chris Stern said "We are tremendously grateful for NGen's continued support, which is helping Canada position itself as the undisputed world leader in low carbon concrete."

Canal Block president Durk Bylsma said "Canal Block has had a long history of developing sustainable products for the masonry industry. We are excited to partner with CarbiCrete to bring this truly revolutionary technology to market and further our commitment to be an ecologically and socially responsible manufacturer."

Canada: Carbon-negative concrete producer CarbiCrete has signed a deal with Holcim subsidiary Lafarge Canada. Under the deal, Lafarge Canada will process steel slag at its St. Constant cement plant in Québec for use as an ingredient in CarbiCrete’s CO₂-cured cement-free concrete.

CarbiCrete partner Patio Drummond produces carbon-negative concrete blocks using CarbiCrete’s technology at its Drummondville concrete block plant in Québec. The company is on a drive to double the production of CarbiCrete blocks. It first partnered with CarbiCrete during trial production of its material in 2018.

Lafarge Canada vice-president of cement Andrew Stewart said “We are committed to reducing our environmental footprint and leading the way in sustainable construction. Our partnership with CarbiCrete is a testament to our dedication to offering sustainable solutions and actively participating in the circular economy.”

CarbiCrete CEO Chris Stern said “Collaborating with Lafarge allows us to leverage long-established infrastructure and years of expertise in processing steel-related by-products. This enables us to make an immediate climate impact as we scale the deployment of our technology which reduces embodied carbon in concrete by both avoiding emissions and removing carbon through mineralisation.” Regarding the on-going scale-up of production at Patio Drummond’s Drummondville plant, Stern said “Increased production of our carbon-negative blocks brings us closer to our common goal of decarbonising production of the world’s most consumed man-made substance.”

UK: The British Standards Institution has introduced a revised BS 8500 standard for concrete. The revised BS 8500 standard opens new possibilities for concrete producers to combine CEMII/A-L Portland limestone cement (PLC) and ground granulated blast furnace slag (GGBFS) in a wider range of exposure classes.

Mineral Products Association (MPA) chair and Cemex UK Materials managing director Lex Russell said “As the first UK company to introduce net-zero CO₂ concrete in 2020, we have the ongoing responsibility to deliver lower carbon products at scale. The incoming changes to BS 8500 are welcomed by all at Cemex as it underpins our ambitious global goal for Vertua lower-carbon cement and concrete products to reach half of all cement and concrete sales by 2025.” He added “The amended concrete standard will serve to keep us on track with our decarbonisation goals, with the primary objective to become a net-zero CO₂ company by 2050. It also aligns with our Future in Action programme to achieve sustainable excellence through climate action, circularity and natural resource management.”

Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO₂ geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.

US: Eco Material Technologies has supplied its PozzoCEM Vite clinker-free cement to 3D printing construction firm Hive 3D for its The Casitas @ The Halles project in Texas. PozzoCEM Vite cement has 92% lower CO₂ emissions than ordinary Portland cement (OPC). The producer said that concrete produced using PozzoCEM Vite is also more durable and longer lasting than OPC-based concrete. Eco Material Technologies and Hive 3D developed a custom batching system to mix PozzoCEM Vite cement and local Texan sand for use in the project. Eco Material Technologies said that the system created a significant cost reduction compared with other available printable mortar technologies.

Eco Material Technologies recently launched a new 99% reduced CO₂ PozzoCEM formulation, which it expects to use in future projects with Hive 3D. Other reduced-CO₂ cements produced by Eco Material Technologies include its PozzoSlag 50% ground granulated blast furnace slag cement. In total, Eco Material Technologies has supplied 1Mt of reduced-CO₂ cements across 4000 construction sites since 2012. It said that it expects to announce multiple new infrastructure projects and strategic partnerships later in 2023.

Eco Material Technologies' CEO Grant Quasha said “Hive 3D’s commitment to building the first 100% cement replacement 3D printed homes aligns with our goal of transitioning the construction industry away from using materials that generate approximately 8% of the world’s carbon emissions each year."

Finland: VTT Technical Research Centre subsidiary Carbonaide has concluded its seed funding round, having raised funds worth Euro1.8m. Lakan Betoni, which produces precast and ready-mix concrete, led the funding, along with utilities provider Vantaa Energy. Carbonaide will use the funds to build an industrial pilot plant for its carbon neutral precast concrete product at an existing precast concrete plant in Hollola. The plant will bind captured CO₂ in the product at atmospheric pressure. The process generates 50% lower CO₂ emissions than precast concrete production using ordinary Portland cement (OPC). Suitable raw materials include ground granulated blast furnace slag (GGBFS), green liquor dregs and bio-ash. In trial production, the use of GGBFS gave Carbonaide's concrete a negative carbon footprint of -60kg/m³.

Other sources of loans and in-kind contributions included Finnish state innovation fund Business Finland.

Belgium: The EU Innovation Fund has awarded Euro4.5m to a consortium consisting of Prefer, gas provider Fluxys Belgium, lime producer Lhoist and carbonation technology developer Orbix. The collaborators are working on a project called CO2ncrEAT. The project will carbonate steel sector by-products with captured CO₂ from Lhoist's Hermalle lime plant to produce alternative building materials. CO2ncrEAT will be the first project to employ Orbix's innovative technique for the purpose. Fluxys Belgium's pipeline technology will convey the Hermalle plant's emissions over a distance of 2km to a Prefer concrete blocks plant.

The consortium said that it will use 12,000t/yr of CO₂ to produce 100,000t/yr of reduced-CO₂ concrete blocks. The use of alternative raw materials in the blocks will further reduce their carbon footprint by 8000t/yr.

Prefer managing director Raphaël Grimont said “As market leader, we must ensure the sustainability of our business by offering innovative and eco-friendly products to our customers. With the CO2ncrEAT project, our building materials will be produced through a sustainable and efficient process and based on local, circular raw materials. The Prefer masonry block of tomorrow will retain all the advantages of the traditional block, with the difference that it will benefit from a negative carbon footprint. We are proud to develop this exceptional project together with key industrial partners, while benefitting from the trust of the European, Belgian and Walloon authorities.”

India: Finland-based Betolar has launched its first concrete products manufactured using Geoprime on the Indian market. Geoprime is an additive designed for use in cement-free concrete production with ash and ground granulated blast furnace slag (GGBFS). The new concrete product range consists of precast blocks, paving slabs and tiles, and is currently on display at World of Concrete India in Mumbai, Maharashtra.

Betolar's India managing director Abhishek Bhattacharya said "We are happy to introduce our first products to our customers for the Indian markets. We have now moved from laboratory tests into the production phase, and can show concretely how well this solution works. It is great to hear the feedback from the concrete industry in the region to our sustainable solution. Decarbonisation of the concrete industry is a very current and important topic."