Displaying items by tag: circular economy

US: Carbon Built’s proprietary technology for the production of reduced-CO₂ concrete blocks won awards across three categories at the Fast Company Innovation by Design Awards 2023. The product won the Circular Design, Materials and Sustainability prizes. Carbon Built’s technology enables existing concrete block plants to use common alternative raw materials to produce blocks with 70 – 100% lower CO₂ emissions than ordinary Portland cement-based blocks.

Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO₂ geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.

France: Lafarge France is participating in a 76-unit housing development project called Recygénie, at Gennevilliers in Hauts-de-Seine. Lafarge France will supply the project with 100% recycled concrete for use in facades, interior walls and roof slabs. It produced 2000t of 100% recycled 'clinker' at its Altkirch cement plant in Haut-Rhin during a suspension of ordinary clinker production in 2022. It has produced 1600m³ of recycled concrete to date. The concrete won the New Materials Prize at L'Usine Nouvelle's Sustainable Industry Awards 2023.

The Recygénie housing project is due for delivery in late 2024.

World: The Global Cement and Concrete Association (GCCA) has named the 15 anticipated deliverers of low-CO₂ cement and concrete production shortlisted for participation in its second Innovandi Open Challenge. The association chose the start-ups based on their potential to deliver CO₂ emissions reduction in the global cement and concrete sector in line with its Concrete Future 2050 Net Zero Roadmap. The applicants are presenting their pitches to GCCA members on 30 June 2023. All those accepted will gain access to members' plants, labs, networks and expertise. The following start-ups made the Innovandi Open Challenge 2023 shortlist:

GCCA cement director and innovation lead Claude Loréa said “We received more than 70 quality applications, so drawing up a shortlist was challenging." Loréa continued "Our essential industry needs something easily scalable and affordable. Those start-ups on the list demonstrated the most potential, and we look forward to hearing more about their ideas. But we’ll also be keeping in touch with other start-ups who didn’t make this year’s shortlist, with future projects in mind.”

Finland: VTT Technical Research Centre subsidiary Carbonaide has concluded its seed funding round, having raised funds worth Euro1.8m. Lakan Betoni, which produces precast and ready-mix concrete, led the funding, along with utilities provider Vantaa Energy. Carbonaide will use the funds to build an industrial pilot plant for its carbon neutral precast concrete product at an existing precast concrete plant in Hollola. The plant will bind captured CO₂ in the product at atmospheric pressure. The process generates 50% lower CO₂ emissions than precast concrete production using ordinary Portland cement (OPC). Suitable raw materials include ground granulated blast furnace slag (GGBFS), green liquor dregs and bio-ash. In trial production, the use of GGBFS gave Carbonaide's concrete a negative carbon footprint of -60kg/m³.

Other sources of loans and in-kind contributions included Finnish state innovation fund Business Finland.

India: Antony Waste Handling Cell Limited (AWHCL) has won a US$124m contract for construction and demolition waste management services in Mumbai. Press Trust of India News has reported that the contract covers nine municipal subdivisions of the city and will last until 2044. AWHCL said that the contract will enable it to develop the circularity of cement and concrete within the local economy. It expects to commission 600t/day-worth of waste processing capacity by March 2023. The waste management company expects a recovery rate of 25% recyclable materials.

AWHCL chairman and managing director Jose Jacob said "This sub-segment of solid waste management provides tremendous growth opportunities given the number of infrastructure development projects underway, and the government's push to accelerate the economic growth with infrastructure being one of the important growth pillars."

India: A team at SRM Institute of Science and Technology has patented a new concrete paving block produced using fibres from waste printed circuit board (WPCB). The refuse-derived material will replace some sand and clay in the concrete mix. SRM Institute of Science and Technology said that India generates 2Mt/yr of electronic waste (e-waste), and additionally imports this type of waste from other countries. Besides being non-biodegradable, WPCB is contaminated with colouring chemicals.

The developers said "The steadily rising volume of electronic waste poses a serious hazard to human health and the environment."

Belgium: The EU Innovation Fund has awarded Euro4.5m to a consortium consisting of Prefer, gas provider Fluxys Belgium, lime producer Lhoist and carbonation technology developer Orbix. The collaborators are working on a project called CO2ncrEAT. The project will carbonate steel sector by-products with captured CO₂ from Lhoist's Hermalle lime plant to produce alternative building materials. CO2ncrEAT will be the first project to employ Orbix's innovative technique for the purpose. Fluxys Belgium's pipeline technology will convey the Hermalle plant's emissions over a distance of 2km to a Prefer concrete blocks plant.

The consortium said that it will use 12,000t/yr of CO₂ to produce 100,000t/yr of reduced-CO₂ concrete blocks. The use of alternative raw materials in the blocks will further reduce their carbon footprint by 8000t/yr.

Prefer managing director Raphaël Grimont said “As market leader, we must ensure the sustainability of our business by offering innovative and eco-friendly products to our customers. With the CO2ncrEAT project, our building materials will be produced through a sustainable and efficient process and based on local, circular raw materials. The Prefer masonry block of tomorrow will retain all the advantages of the traditional block, with the difference that it will benefit from a negative carbon footprint. We are proud to develop this exceptional project together with key industrial partners, while benefitting from the trust of the European, Belgian and Walloon authorities.”

World: Cemex has announced the launch of new bio-based admixtures which offer CO₂ emissions reductions of up to 70% compared to oil-based admixtures in its Asian, European and Middle Eastern markets. The range includes 10% reduced-CO₂ IsoPlast Bio, 20 - 30% reduced-CO₂ IsoFlex Bio plasticisers and superplasticisers and 50% reduced-CO₂ IsoFlow Bio high-performance superplasticiser technology, as well as CO₂-reducing IsoMill Bio grinding aids. The products will subsequently become available in other markets during 2023.

CEO Fernando González said “Innovation is at the core of our efforts to become a carbon neutral company and foster a more circular building materials industry." He added "Innovative admixtures aim to enhance concrete's sustainable attributes for our customers further.”

Canada: Lafarge Canada has signed an agreement with power provider TransAlta to recover and process fly ash from the site of the latter's decommissioned Edmonton coal-fired power plant. The project will use Ash-TEK's Ponded Ash Beneficiation System (PABS) fly ash beneficiation technology. The processed ash will then be able to replace up to 25% of cement in low-CO₂ concrete production.

TransAlta previously secured with Lafarge Canada for the supply of renewable power to its Exshaw, Alberta, cement plant in February 2022.