Displaying items by tag: mortar

UK: Precast concrete producer FP McCann plans to invest €105m in expansions and upgrades to its plants. The plans include the launch of multiple new product lines, including a new decorative paving range, due for launch in September 2024. Another new line will build drainage pipes, complementing its portfolio of concrete products for below-ground applications. Upgrades include the installation of an additional bagging line at a mortars plant. Local press has reported that a total of 100 new jobs will be created as a result.

FP McCann said “We constantly take on board customer feedback, and the investment in these new products and services is driven by their needs. FP McCann’s unique multi-product load offering has been a fantastic success. Builders’ merchants no longer have to coordinate multiple deliveries of single product loads, each often carrying a part-load surcharge. With the introduction of our new decorative paving range, we can now offer up to eight different products on a single load, and as more products come online we will expand this service further.”

Spain: Bio-Ecomatter, a company based in Extremadura, has launched a new sustainable mortar product without cement or sand, using agro-industrial waste as raw material. This product was developed by founders Carmen Tristancho and Lorena Rodríguez, along with Juanjo Tejado and Marisa Carmona from the Institute of Ornamental Rocks and Building Materials.

Bio-Ecomatter's product composition remains confidential. Beyond reducing reliance on traditional materials like cement, it promotes environmental sustainability by utilising agro-industrial waste. Carmen Tristancho, who heads the innovation department at an environmental engineering firm in Badajoz and co-created the product, revealed that the mortar includes hydraulic lime and agro-industrial waste. The mortar reportedly has a 40% higher performance than standard mortar and is half the density. It has the same texture and workability as conventional mortar, with a formula that minimises carbon emissions and lessens reliance on non-renewable raw materials.

The project, while not aiming to replace traditional mortar, introduces alternative sustainable construction methods. Bio-Ecomatter's product won the sustainable construction award from Metabuilding, an EU-funded project supporting SMEs in the construction sector. Tristancho reveals they are also working on projects using recycled plastic moulds filled with their Bio-Ecomatter mortar.

Tristancho said "We are women in a field very centred on cement and sand, so introducing a new material in construction can be met with scepticism."

UK: Holcim subsidiary Aggregate Industries has acquired mortars producer Eco-Readymix. Aggregate Industries that the acquisition will reinforce its position in the north west of England, and help to establish its place in the mortars market.

Aggregate Industries CEO Dragan Maksimovic said “This also marks our entry into the UK mortars market with a knowledgeable and ambitious management that has multiple synergies with our own. The acquisition supports our long-term strategy to continue to grow our business in order to become the UK’s leading supplier of sustainable construction materials and solutions.”

Argentina: Holcim Argentina has launched a new line of liquid additives under the brand Tector. The line encompasses two products: Tector Hydrophobic 1230 reduces permeability in cementitious mortars, improving workability and corrosion resistance, while Tector Latex 1700 enhances adhesion, flexibility and plasticity in various applications, reducing surface cracking and flaking.

UAE: Saint-Gobain Weber has installed a new system at its Abu Dhabi mortars plant to recover dust from its crusher and re-inject it into the plant’s raw materials stream. This is part of a package of upgrades to lower the Abu Dhabi plant’s consumption of virgin materials, which also reduced its generation of waste by 4380t/yr between 2019 and 2023. The L’Usine Nouvelle newspaper has reported that other investments included the electrification of the plant’s forklift fleet.

Saint-Gobain reduced its Scope 1 and 2 CO₂ emissions by 14%, its non-recycled waste by 78% and its water footprint by 10% in the Middle East between 2017 and 2023.

UK: Cemex UK says that it has achieved a 30% reduction in the CO₂ emissions of its mortars range, enabling it to bear the company's Vertua sustainability label. The producer said that it has incorporated its Vertua CEM II A-L Portland limestone cement (PLC), alongside new admixture technology, in its mortar mixes. It added that it has upgraded drying processes in its mortar production, increasing energy efficiency.

Cemex's Europe regional mortars production manager Andy Bright said “By utilising designed mortar formations, we have been able to make a considerable carbon reduction to the products in our mortars range. These products are prized by our customers because of their strong performance and strength, flexibility of supply and wide range of colours and we are confident they will appreciate the opportunity to choose a more sustainable product too.”

US: Geopolymer cement and concrete producer Renca has supplied its geopolymer 3D printing mortar for the construction of a house in the Western US. The product contains no cement, lime or gypsum due to the non-hydraulic binding properties of the mortar. It contains industrial by-products and has a faster setting time than mortar produced with ordinary Portland cement (OPC), as well as 90% lower CO₂ emissions.

Renca said that its geopolymer mortar performed well despite the desert setting of the project, with dramatic changes in temperature. It added, "Even though geopolymer mortars require a specific approach towards the mixing procedure and, unlike cementitious-based products, need to be mixed in a batch mixing system, this milestone opens new horizons. Renca's current research and development seeks to develop a one-component geopolymer mortar for continuous mixers, as well as a 2K system where you can control the setting time right at the nozzle."

US: Eco Material Technologies has supplied its PozzoCEM Vite clinker-free cement to 3D printing construction firm Hive 3D for its The Casitas @ The Halles project in Texas. PozzoCEM Vite cement has 92% lower CO₂ emissions than ordinary Portland cement (OPC). The producer said that concrete produced using PozzoCEM Vite is also more durable and longer lasting than OPC-based concrete. Eco Material Technologies and Hive 3D developed a custom batching system to mix PozzoCEM Vite cement and local Texan sand for use in the project. Eco Material Technologies said that the system created a significant cost reduction compared with other available printable mortar technologies.

Eco Material Technologies recently launched a new 99% reduced CO₂ PozzoCEM formulation, which it expects to use in future projects with Hive 3D. Other reduced-CO₂ cements produced by Eco Material Technologies include its PozzoSlag 50% ground granulated blast furnace slag cement. In total, Eco Material Technologies has supplied 1Mt of reduced-CO₂ cements across 4000 construction sites since 2012. It said that it expects to announce multiple new infrastructure projects and strategic partnerships later in 2023.

Eco Material Technologies' CEO Grant Quasha said “Hive 3D’s commitment to building the first 100% cement replacement 3D printed homes aligns with our goal of transitioning the construction industry away from using materials that generate approximately 8% of the world’s carbon emissions each year."

Guatemala: Switzerland-based Holcim has acquired mortars and adhesives producer Minerales y Agregados, Reuters has reported. Holcim described Guatemala as a 'high-growth market.'

Argentina: Holcim Argentina has commissioned its new 120,000t/yr mortar plant at its Malagueño cement plant in Córdoba. The plant cost US$5m to build. It is equipped with six 100t raw material silos and eight 1t additive silos. It also has a 2000l mixer, three packing machines and an automated palletiser. Holcim Argentina says that the plant will produce its Tector Adhesive and Tector Revoques ranges of mortar.

Holcim Argentina CEO Christian Dedeu said “This new plant is aligned with our purpose of generating progress for people and the planet, accompanied by a diversification of our product portfolio. It consolidates us as the leading company in innovative solutions for construction.”